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Convoluter - Standard + Heavy-Duty

Convoluter
Profiling

Whether you are convoluting viscoelastic foam for mattress toppers or PU foam for packaging, ESCO offers varying convoluter widths for the specific application or industry. Machines may be configured with standard convolution tooling, rollers for splitting/skiving or custom tooling.

  • Overview
  • Standard Features
  • Optional Features
  • Technical Specifications
  • Floor Space Required

Overview

The Model C-RSS convoluter / roll splitter is a rugged unit designed to split flexible and rigid products where thin sheets from slab material are required.

We have incorporated a specially designed quick change feature which makes the changeover from one style of convoluting pattern to another (or to roll stock splitting) simple. This minimizes loss of production time.

Common Applications

Furniture, Packaging, Bedding, Automotive, Medical, Acoustic

Commonly Processed Materials

PUR soft foam, PUR HR foam, PUR rebond foam, viscoelastic, Basotect® and similar flexible foams

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Convoluter Specifications [Downloadable PDF][Opens in New Window]

  • Blade sharpening system
  • Manually operated side-fence with lock
  • Mounted touch-screen PLC controls
  • Powered 10' infeed and outfeed conveyors
  • Second guide fence for infeed table [Right or Left]
  • Unwind / Rewind unit [Up to 6' diameter roll with 3" core]
  • Additional set of rollers for convoluting or skiving
  • Main control panel air-conditioner

Operator Controls

  • Mounted touch-screen PLC controls
  • Manually operated side fence with lock [Right or Left side]

Roller Assembly

  • Cast aluminum ring design [multiple pattern configurations]
  • Roller speed and position displayed on operator console
  • A standard manual positioned lockable guide fence can be ordered for either the right or left sides

Table Assembly

  • Infeed table 48" [1219 MM] deep X cutting width [60", 84", 92"]
  • Manually operated side fence with lock [Right or Left side]
  • Adjustable table height; 36" [914 MM] to 42" [1067 MM]

Blade Assembly

  • Blade: 2-1/16" [52 MM] wide, 0.035" [0.8 MM] thick
  • Blade Type: Double-bevel band knife
  • Blade Guide: Wedge guide [replaceable wear guide]
  • Blade Wheels: 25" [635 MM] diameter [precision balanced]
  • Blade Motor: 10 HP Variable speed with digital readout
  • Blade Speed: 400-2350 FPM [122-726 M/MIN]
  • Blade Sharpener: Aluminum oxide sharpening wheels

Power Requirements

  • 208/230/460 VAC, 3-Phase, 60 HZ
  • Optional electrics available. Contact your salesperson today.
Standard Convoluter + Roll Stock Splitter Model Specifications
SIZE 60 84 92
Cutting Width 60" [1524 MM] 84" [2134 MM] 84" [2134 MM]
Width Of Machine 206" [5233 MM] 230" [5842 MM] 238" [6045 MM]
Height 76" [1930 MM] 76" [1930 MM] 76" [1930 MM]
Floor Space Required
Depth 94.5" [2400 MM] 94.5" [2400 MM] 94.5" [2400 MM]
Width 254" [6452 MM] 278" [7061 MM] 286" [7264 MM]
Height 76" [1930 MM] 76" [1930 MM] 76" [1930 MM]
Heavy-Duty Convoluter + Roll Stock Splitter Model Specifications
SIZE 63 86 94
Cutting Width 63" [1600 MM] 86" [2184 MM] 94" [2388 MM]
Width Of Machine 209" [5309 MM] 233" [5918 MM] 241" [6121 MM]
Height 69" [1753 MM] 69" [1753 MM] 69" [1753 MM]
Floor Space Required
Depth 110" [2794 MM] 110" [2794 MM] 110" [2794 MM]
Width 257" [6528 MM] 287" [7290 MM] 289" [7341 MM]
Height 69" [1753 MM] 69" [1753 MM] 69" [1753 MM]
Convoluter - Profiling

Profiling

FSR - Foam Sheet Roller
FSR

Roll Compression

RSS - Roll Stock Splitter
RSS

Roll-Stock Splitter

FC-100 - Foam Crusher
FC

Foam Crushing

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